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Evidence Guide: AURTTA006 - Inspect and service hydraulic systems

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

AURTTA006 - Inspect and service hydraulic systems

What evidence can you provide to prove your understanding of each of the following citeria?

Prepare to inspect and service hydraulic system

  1. Job requirements are determined from workplace instructions
  2. Servicing information is sourced and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Tools, equipment and materials are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Servicing information is sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and materials are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect hydraulic system

  1. Hydraulic system inspection and operational testing are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  2. Inspection results are compared with manufacturer specifications
Hydraulic system inspection and operational testing are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection results are compared with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Service hydraulic system

  1. Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
  2. Post-service testing is carried out according to workplace procedures
Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Post-service testing is carried out according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and hydraulic system is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and hydraulic system is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Prepare to inspect and service hydraulic system

  1. Job requirements are determined from workplace instructions
  2. Servicing information is sourced and interpreted
  3. Hazards associated with the work are identified and risks are managed
  4. Tools, equipment and materials are selected and checked for serviceability
Job requirements are determined from workplace instructions

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Servicing information is sourced and interpreted

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Hazards associated with the work are identified and risks are managed

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools, equipment and materials are selected and checked for serviceability

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspect hydraulic system

  1. Hydraulic system inspection and operational testing are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements
  2. Inspection results are compared with manufacturer specifications
  3. Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments
Hydraulic system inspection and operational testing are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection results are compared with manufacturer specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Service hydraulic system

  1. Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems
  2. Post-service testing is carried out according to workplace procedures
Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Post-service testing is carried out according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Complete work processes

  1. Final inspection is made to ensure work is to workplace expectations and hydraulic system is presented ready for use
  2. Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected
  3. Tools and equipment are checked and stored according to workplace procedures
  4. Workplace documentation is processed according to workplace procedures
Final inspection is made to ensure work is to workplace expectations and hydraulic system is presented ready for use

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Tools and equipment are checked and stored according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Workplace documentation is processed according to workplace procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect and service hydraulic system

1.1 Job requirements are determined from workplace instructions

1.2 Servicing information is sourced and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools, equipment and materials are selected and checked for serviceability

2. Inspect hydraulic system

2.1 Hydraulic system inspection and operational testing are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

2.2 Inspection results are compared with manufacturer specifications

2.3Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Service hydraulic system

3.1 Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

3.2 Post-service testing is carried out according to workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and hydraulic system is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Required Skills and Knowledge

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to inspect and service hydraulic system

1.1 Job requirements are determined from workplace instructions

1.2 Servicing information is sourced and interpreted

1.3 Hazards associated with the work are identified and risks are managed

1.4 Tools, equipment and materials are selected and checked for serviceability

2. Inspect hydraulic system

2.1 Hydraulic system inspection and operational testing are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements

2.2 Inspection results are compared with manufacturer specifications

2.3Inspection findings are reported according to workplace procedures, including recommendations for necessary repairs or adjustments

3. Service hydraulic system

3.1 Service and adjustments are carried out according to manufacturer specifications, workplace procedures, and safety and environmental requirements, and without causing damage to components or systems

3.2 Post-service testing is carried out according to workplace procedures

4. Complete work processes

4.1 Final inspection is made to ensure work is to workplace expectations and hydraulic system is presented ready for use

4.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected

4.3 Tools and equipment are checked and stored according to workplace procedures

4.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standards defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

inspect and service two different hydraulic systems, in which the work must involve:

evaluating hydraulic fluid condition

replacing hydraulic filters

carrying out adjustments

carrying out visual inspections

carrying out operational testing.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to inspecting and servicing hydraulic systems, including procedures for:

using raising, lowering and supporting equipment

working with fluids under pressure

working with hot fluid hazards

isolating and stabilising vehicles or machines

environmental requirements, including procedures for:

trapping, storing and disposing of hydraulic fluid released from hydraulic systems

disposing of filters

identification, function and basic operation of major hydraulic system components, including:

reservoir

accumulator

pump and charge pump

pump

valves

actuators

motor

oil cooler

filters

hoses, pipes, connectors and fittings

AS 1101.1 Graphic symbols for general engineering, Part 1: Hydraulic and pneumatic systems

types and applications of hydraulic oils, including:

additives

viscosity ratings

viscosity index

fire resistant fluids

synthetic fluids

types and applications of hydraulic filters, including:

filter types

position of filters

filter ratings

inspection, evaluation and operational test procedures for hydraulic systems, including:

hydraulic oil sampling

oil contamination control

cycle times checks

pressure checks

service and adjustment procedures for hydraulic systems, including:

oil and filter replacement scheduling

oil cleanliness procedures

post-service testing procedures for hydraulic systems.

Range Statement

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Hydraulic system must include:

reservoir

accumulator

pump

valves

actuators

motor

filters

hoses, pipes and connectors.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

using raising, lowering and supporting equipment

working with fluids under pressure

working with hot fluid hazards

isolating and stabilising vehicles or machinery

environmental requirements, including procedures for:

trapping, storing and disposing of hydraulic fluid released from hydraulic systems

disposing of filters.